Steel coil is cut into flat sheets.
Each sheet is coated on both sides in order to prevent rust, enable lining adhesion and printing quality.
The coated sheets are then decorated with the various designs using a high speed UV Litho Printer. The decorated sheets are then varnished to give a bright finish, also protecting the crown from scuffing.
The sheets are pressed into crown shells. Each sheet produces 729 crown shells. The crowns are then lined and packaged into boxes, each with 10 000 crowns per box, then palletised and stretch-wrapped.